60kW 80kW EV Charging Module DC Power Supply Rectifier
60kw 80kW EV Charger Power Module for Electric Vehicles
The 60kW EV charging module is a powerful and compact rectifier unit, typically employing liquid cooling to convert three-phase AC power into high-voltage DC for rapid charging. By paralleling multiple modules, it forms the core of DC fast charging stations, enabling scalability. It offers adjustable output voltages (e.g., 150V-1000V) and integrates features such as overvoltage/overcurrent protection and self-diagnosis to ensure reliability in public or fleet charging applications.
The 80kW charging module is a high-power component of an electric vehicle (EV) DC fast charger, which can provide up to 80 kW of power. It typically has high efficiency (about 96%), wide voltage output (200-1000VDC), and compatibility with CCS/CHAdeMO/Type 2 standards. It can quickly charge electric vehicles and sometimes also perform AC charging simultaneously. This modular design facilitates upgrading or maintenance by replacing modules and can be used in various places, such as shopping centers or workplaces.
Key Features and Functions for 60kW 80kW EV Charger Module:
Power conversion: Converts three-phase AC input (e.g., 380V) into a wide-range DC output (e.g., 200V-1000V), suitable for various electric vehicle battery chemistries.
Scalability: Multiple modules can be installed in parallel within a single power cabinet, enabling flexible total power (e.g., 60kW, 120kW, 180kW,240kw 320kw 400kw ) and more convenient maintenance (supporting hot-swapping).
Cooling: Liquid cooling is commonly used in high-power applications to achieve efficient heat dissipation.
Protection: Built-in safety features (overvoltage, overcurrent, overtemperature, short-circuit protection) and self-test function (POST).
High efficiency: The peak efficiency can exceed 96.5%, minimizing energy loss to the greatest extent.
Standard Compliance: Supports mainstream charging protocols such as CCS, CHAdeMO, and GB/T, and has obtained TUV CE, UL, and EMC Class B certifications.
Application for 60kW 80kW EV Charging Module:
DC Fast Charging Station: Internal power source for public and private electric vehicle charging stations.
Electric buses and fleets: Used for charging stations of large electric buses and commercial vehicles.
Portable charger: can be integrated into mobile or portable charging devices.
ADVANCED TECHNOLOGY
This 60kW EV Charging Module support DC and DC dual input mode, which combines battery charging by the power grid and vehicle charging by battery. At the same time, it meets the size requirements of three unified module of State Grid.
High Efficiency and Energy Conservation
Wide output constant power range
Ultra-low standby power consumption
Ultra-wide operating temperature
ULTRA WIDE OUTPUT VOLTAGE RANGE
COMPATIBLE WITH EVERY EV BATTERY CAPACITY REQUIREMENTS
50-1000V ultra wide output range, meeting car types in the marketand adapt to high voltage EVs in future.
● UR100060A 60kW EV Power Module Compatible with the existing 150V-1000V platform and provides full power charging for future development above 1000V which is able to avoid investment on high voltage EV charger upgrade construction.
● UR100060A 60kW Charging Module Support CCS1, CCS2, CHAdeMO, GB/T and energy storage system.
● UR100060A 60kW power module Meet the future trend of high-voltage charging of electric vehicles, compatible with various charging applications and car types.
INTELLIGENT CONTROL FOR SAFE AND
RELIABLE CHARGING MODULE
Specifications
| UR100060A 60kW Charging Module | ||
| Model No. | UR100060A 60kW | |
| AC Input | Input Rating | 260Vac ~ 530Vac,three phase + Protective Earth |
| AC Input Connection | 3L + PE | |
| Input Frequency | 50/60±5Hz | |
| Input Power Factor | ≥0.99 | |
| Input Overvoltage Protection | 530±10Vac | |
| Input Undervoltage Protection | 260±10Vac | |
| DC Output | Rated Output Power | 30kW |
| Output Voltage Range | 300Vdc ~ 1000Vdc | |
| Output Current Range | 0.5-67A | |
| Output Constant Power Range | When output voltage is 150-1000Vdc, constant 30kW will output | |
| Peak Efficiency | ≥ 96% | |
| Soft Start Time | 3-8s | |
| Short Circuit Protection | Self-rollback protection | |
| Voltage Regulation Accuracy | ≤±0.5% | |
| THD | ≤5% | |
| Current Regulation Accuracy | ≤±1% | |
| Current Sharing Imbalance | ≤±5% | |
| Operation Environment |
Operating Temperature (°C) | -40˚C ~ +75˚C, derating from 55˚C |
| Humidity (%) | ≤95% RH, non-condensing | |
| Altitude (m) | ≤2000m, derating above 2000m | |
| Cooling method | Fan cooling | |
| Mechanical | Standby Power Consumption | <10W |
| Communication Protocol | CAN | |
| Address Setting | Digital screen display, keys operation | |
| Module Dimension | 460*218*84mm (L*W*H) | |
| Weight (kg) | ≤ 13Kg | |
| Protection | Input Protection | OVP, OCP, OPP, OTP, UVP, Surge protection |
| Output Protection | SCP, OVP, OCP, OTP, UVP | |
| Electrical Insulation | Insulated DC output and AC input | |
| MTBF | 500 000 hours | |
| Regulation | Certificate | UL2202, IEC61851-1, IEC61851-23, IEC61851-21-2 Class B |
| Safety | CE, TUV | |
Core features
The UR100060A 60kW AC DC charger module is the inner power module for DC charging stations (piles), and convert AC and DC energy into DC in order to charge vehicles. The charger module takes a 3-phase current input and then outputs the DC voltage as UR100060A 60kW 150VDC-1000VDC, with an adjustable DC output to meet a variety of battery pack requirements.
The UR100060A 60kW AC DC Bidirectional charger module UR100060A 60kW is equipped with a POST (power on self-test) function, AC or DC input over/under voltage protection, output over voltage protection, over-temperature protection and other features. Users can connect multiple charger modules in a parallel manner to one power supply cabinet, and we guarantee that our connect multiple EV chargers are highly reliable, applicable, efficient, and require very little maintenance.
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Advantages
Multiple Options
High power as UR100040SW-SiC 40kW Bidirectional Charging Module
Output voltage up to 1000V
High Reliability
- Overall temperature monitoring
- Defenses of moisture, salt spray and fungus
- MTBF > 100,000 hours
Secure and Safe
Wide input voltage range 260~530V AC
Wide working temperature range -30°C~+50°C
Low Energy Consumption
Unique sleep mode, less than 2W power
High conversion efficiency up to 96%
Intelligent parallel mode, working with the best efficiency
Applications
1,The 40kw AC DC charger modules UR100040SW-SiC 40kW power module can be used on DC fast charging stations for EVs and E-buses.
2,the UR100040SW-SiC 40kW AC DC charger module is equipped with input overvoltage protection, undervoltage alarming, output overcurrent and short circuit protection functions. The charger modules can be connected in a parallel system, allowing for a hot swapping and easier maintenance. This also ensures the system applicability and reliability.
3,The Bidirectional charger module UR100030SW 30kW is the inner power module for DC charging stations (piles), and convert AC energy into DC in order to charge vehicles. The charger module takes a 3-phase current input and then outputs the DC voltage as 200VDC-500VDC/300VDC-750VDC/150VDC-1000VDC, with an adjustable DC output to meet a variety of battery pack requirements.
4,The UR100040SW-SiC 40kW charger module is equipped with a POST (power on self-test) function, AC input over/under voltage protection, output over voltage protection, over-temperature protection and other features. Users can connect multiple charger modules in a parallel manner to one power supply cabinet, and we guarantee that our connect multiple EV chargers are highly reliable, applicable, efficient, and require very little maintenance.
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